“Dimensional Engineering†is also called Product Geometric Quality Engineering. It involves technical aspects such as geometric quality definition, design, measurement control method, process control and optimization, acceptance method design and verification, etc. It is to improve the manufacturing industry, especially the precision machinery manufacturing industry. The key content of the production technology level is an indispensable part of “Industry 4.0†and “Made in China 2025â€. With its revolutionary new generation REVO-2 five-axis measuring system and EquatorTM, Renishaw provides a complete process solution for production and processing, helping the “Shenzhen Dimensional Engineering Maker Platform†to create “industrial quality/quality based†industry. 4.0 platform".
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Renesau Measurement Product Business Development Manager Zhang Zhe shares Renishaw measurement solutions
On December 16, 2015, sponsored by Shenzhen Institute of Metrology and Quality Inspection and Renishaw (Shanghai) Trading Co., Ltd., China Automotive Engineering Society Manufacturing Technology Branch Testing Professional Committee, Shanghai University, China Size Engineering Alliance, Siemens (China) Co., Ltd. and the Industrial Development (Shanghai) Co., Ltd. jointly organized the "Shenzhen Dimensional Engineering Maker Platform Inaugural Meeting and Renishaw Product Technology Application Forum" held at the Shenzhen Institute of Metrology and Quality Inspection. Sun Xueming, Dean of Shenzhen Institute of Metrology and Quality Testing, Yu Pingping, Director of Geometry Measurement Institute of Shenzhen Institute of Metrology and Quality Testing, Member of China Dimensional Engineering Alliance, Associate Dean of Shanghai University Electromechanical Engineering Design Institute, and Professor Li Ming, Ph.D. Yao Jiguang, vice president and director of the professional committee of the Shenzhen Machinery Industry Association, and Paul Gallagher, president of Renishaw China, attended the event. Nearly 200 industry representatives from enterprises, associations, research institutes and universities across the country gathered this event. During the period, Zhang Zhe, business development manager of Renishaw's measurement products, and Zhou Hanhui, business development manager of calibration products, gave a detailed introduction to Renishaw's comprehensive solutions and application areas for measurement and calibration.
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Left one: Zhang Zhe, business development manager of Renishaw's measurement products;
The second left: Yu Ping, director of the Institute of Geometric Measurement and Testing, Shenzhen Institute of Metrology and Quality Inspection;
Right: Paul Gallagher, President of Renishaw China;
Right second: Li Ming, deputy dean of the Electromechanical Engineering Design Institute of Shanghai University and doctoral supervisor.
From design to finished product - full process measurement solution
During the meeting, the “Shenzhen Dimensional Engineering Maker Platform†led by Shenzhen Metrology Institute was established. The platform is a professional technical exchange, innovation cooperation and program service platform established in the field of dimensional engineering based on “Shenzhen Smart Manufacturing Space†and “Shenzhen Machinery and Mould Public Testing Platformâ€. Entrepreneurial dreams and passion for innovation provide comprehensive technical support for all phases of the geometric product manufacturing life cycle. Therefore, the "Industrial 4.0 Platform" based on geometric quality/quality came into being.
Measurement is not only a basic science, but also a highly professional technology. To measure, you have to stand at the height of the entire mechanical engineering system. The “Industry 4.0 Platform†puts manufacturing under a large system and changes the traditional concept of “measurement is the back-end (control) technologyâ€, establishing the important position of measurement in all aspects of the manufacturing process life cycle, through accurate The data to achieve the purpose of assisting design, regulating processing, saving costs, and ensuring quality. Therefore, Shenzhen Metrology Institute introduced Renishaw's REVO-2 five-axis measuring system and Equator comparison instrument, and built the pre-, post-, and post-production manufacturing process solutions for the platform through Renishaw's professional technical support. Real-time measurement control is realized, and quality problems are fed back to the front-end R&D design, ensuring that the entire process from design to finished product is in a controllable state.
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Renishaw staff demonstration operation REVO-2 .jpg)
Participants watched the REVO-2 measurement of the engine block
REVO® is the only scanning system on the market that can simultaneously control the movement of three machine axes and two head axes, enabling precision workpiece measurement at ultra-high data acquisition rates of 6000 points per second. In this "Industry 4.0 Platform", REVO acts as a solution to the problem of absolute metering control. As one of the main leaders of the project, Yu Ping, director of the Geometry Measurement Institute of Shenzhen Metrology Institute, said: “I have been dealing with Renishaw for many years and have been grinding a sword for ten years. I recognize Renishaw’s 'REVO V. Axis scanning technology is a revolutionary measurement technology. Its advantages are measured, measured accurately, measured fast, and measured. Although five-axis machining technology has been applied for many years, the real five-axis scanning measurement It is the first REVO of Renishaw. It has the principle advantage of measuring the five-axis machining parts with five-axis scanning technology, which can ensure the high coverage of the measuring object. Reduce the triaxial motion, real-time dynamic stylus compensation, Reduced needle change and accurate probe radius compensation calculations, these techniques are the guarantee of accurate measurement. The fast measurement speed and data acquisition are also a major feature of REVO. Overall, REVO has obvious advantages compared with traditional measurement methods. ."
Another principal of the project, Professor Li Ming, deputy dean of the Electromechanical Engineering Design Institute of Shanghai University and a doctoral tutor, also recognized REVO's technology. He said: "REVO solves the problem of yaw and disturbance of long stylus, and the product design is very clever. The laser configuration solves the error compensation problem at the front end of the probe. With the 5-axis linkage configuration, it can solve the measurement efficiently. The accuracy problem. As far as I know, many manufacturers in the automotive and engine sectors are currently using REVO for measurement, such as GM, Ford and other companies."
REVO brings an absolute metering solution to the “Industry 4.0 Platformâ€, and the control of the production process needs to be achieved through Equator. As a versatile alternative to custom measurements, Equator solves the problem of on-site measurements. In mass production, when the production process is stable, the manufacturer hopes to see the quality of the finished parts consistent. Equator uses the comparison of the production parts and the standard parts to quickly complete the process control of the product manufacturing on the assembly line.
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Renishaw employees explain the Equator process control solution for the guests
Professor Li Ming further pointed out: "Equator is a very innovative product, it adopts parallel structure design, fast response, and can quickly perform comparison measurement. By implementing a virtual measurement program on the front end, it realizes 'one The concept of “virtual real†quickly solves the problems of calibration and automatic adjustment of the measurement process. It has a wide application space in 3C, small molds, motors, etc. At the same time, it is connected to the robot using an optional input/output interface. Equator can be integrated into the automation unit by outputting the measurement results to the SPC component. Some SPC components also provide the ability to connect to a specific modern machine controller to update the offset values ​​for true automated process control."
Facing "Industry 4.0" - Future Measurement Industry Trends
Under the environment of “Industry 4.0†and “Made in China 2025â€, it is both an opportunity and a challenge for the measurement industry. As a “measurement familyâ€, Renishaw's geometric quality/quality “Industry 4.0 Platform†created by multi-party provides manufacturers with a technology-leading product-wide solution. Through continuous publicity and demonstration, more companies will know what to do and how to do in the "4.0 era" before they can catch up with the pace of world industrial development.
For the development trend of the future measurement industry, Mr. Paul Gallagher, President of Renishaw China, has unique insights. He said: "Automatic inspection and control of the whole process of production and manufacturing is the direction that enterprises pay more and more attention. In particular, Renishaw believes that there are three main directions for the development of future measurement products: First, there are many measurement products. Functionality; the second is to measure the high flexibility of the product, the need to make the environment more and more simple; the third is how to quickly compensate through the feedback system to find the problem, so as to improve the reliability of the product."
As the world's leading engineering and technology company, Renishaw is not only a supplier of products, but also a provider of “solutionsâ€. We are the industry leader in machine tool automation, measurement, motion control and precision machining. In the future, Renishaw will continue to listen to the needs of Chinese manufacturers, with years of application experience and Renishaw's global R&D capabilities to provide customized solutions for local Chinese manufacturers. Renishaw is always on the road to promoting the development of China's manufacturing industry!
About Renishaw
Renishaw plc is a world leader in measurement and spectroscopic instrumentation. The innovative products we develop can significantly improve our customers' business performance – from improving manufacturing efficiency and product quality, greatly improving research and development capabilities to improving the effectiveness of the medical process.
Our products can be widely used in machine tool automation, coordinate measurement, additive manufacturing, comparison measurement, Raman spectroscopy, machine calibration, position feedback, dental CAD/CAM, shape memory alloy, large-scale range mapping, stereotactic nerve Fields such as surgery and medical diagnosis. In all of these areas, our goal is to be a long-term partner, consistently delivering outstanding products that meet our customers' needs, both now and in the future, and providing fast, professional technical and commercial support.
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