What is the automotive industry 4.0
Relying on the combination of information physical system (CPS) and information communication technology, the automobile workshop realizes automatic, intelligent and Internet-based automobile manufacturing process, including radio frequency technology, industrial Ethernet, online barcode, two-dimensional code comparison, image recognition. , robots and other technical applications.
Automotive Industry 4.0 Development History
Industry 1.0 The first industrial revolution broke out, and with the advent of steam-driven machinery manufacturing equipment, humans began to enter the "steam age." Industry 2.0 At the beginning of the 20th century, with the emergence of large-scale electric-powered production based on the division of labor, human beings entered the streamlined and "electrical era" of mass production. Industry 3.0 The hallmark of the third industrial revolution was the landing of large-scale automated manufacturing processes, and the large-scale use of electronic technology, industrial robotics and IT technology increased production efficiency. Industry 4.0 Up to now, with the rapid development of mobile Internet, relying on technology support such as Internet of Things, big data, cloud computing, and the rise of manufacturing intelligence and service concept, the fourth industry with smart factory/smart manufacturing as the core The revolution broke out.
What does “Industry 4.0†bring to the Chinese auto industry?
opportunity
Two themes of Industry 4.0: Smart Factory + Intelligent Production. The automobile factory will realize networked and distributed production facilities, control the ever-increasing complexity in the production process, and there will be direct communication between people, machines and resources. Highly standardized and modular equipment and systems will greatly reduce the cost of automobile manufacturing. Robots can engage in high-intensity and continuous work, relying on sensors, 3D printing and other technologies to greatly improve the precision of parts production and processing. Reduce turnover rates and risks.
The car sharing model will be further developed to change the sales model and usage of the car, and auto companies will be more profitable by providing services.
Production mode, from closed large-scale production line to open and large-scale customized production - the intelligent factory and intelligent production of the car will be combined into a precise and complete manufacturing system, covering product design, production planning and execution, marketing , after-sales service and other industrial chains. The entire production process will introduce advanced technologies such as human-computer interaction, intelligent logistics management, and 3D printing, making virtual production possible, thereby reducing material waste. Consumers can input their own product requirements into the manufacturing system, and the company can make improvements and adjustments in time according to the needs of consumers. In the future, the automobile production line will be more flexible, and a variety of models can be produced through different modular combinations to achieve consumer customization.
Industry 4.0 will bring a lot of trend changes.
1 Automotive products will be transformed into electric, intelligent and lightweight;
2 The production mode of automobiles will be transformed into large-scale customization, that is, the customization will be closer to the mass production system, and decentralized individual production will also occur;
3 The business model of the automotive industry will be innovated and transformed. The networked platform based on big data will be widely used, and the Internet of Vehicles will become an important development direction in the future.
Now, the historic opportunity of "Industry 4.0" is in front of us. How to become a leader in the world automotive industry from a competitor, more is
challenge
The development of automobile industry 4.0 in Germany, the United States and Japan is in a leading position. There is still a certain gap between China and the world's major manufacturing countries, the automobile industry 4.0. On the one hand, it is still carrying out the secondary industrial revolution, on the other hand, it has to meet the arrival of “Industry 4.0â€, and opportunities and challenges coexist.
There are many paths to “Industry 4.0â€. Germany uses manufacturing to prosper, the United States uses the Internet to accelerate, and Japan places special emphasis on energy supply. On the way to the arrival of "Industry 4.0", China's auto industry is facing great challenges. The traditional manufacturing process has not yet completely passed. The manufacture of small parts is still rough. There is also a gap between auto electronic systems and Germany, the United States and Japan. At the stage of learning and catching up.
At present, the process of intelligentization and Internetization of China's manufacturing industry is still in its infancy, but with the Internet technology in China, the level and coverage of Internet applications are among the best in the world. China's IT giants have brought a subversive concept to the Chinese auto industry. At present, the IT industry has reached a consensus with the auto industry: the new era is coming, and the industry should cross-join and win-win.
The level of automation and intelligence of domestic independent brand manufacturing is relatively low, and there is a certain gap with foreign brands, but China's automobile industry agglomeration and market scale are still there. China is the world's number one automobile production and sales country. In a few years, the market size of developed countries around the world may add up to China's. And the auto industry is one of the few industries in China's manufacturing industry that can maintain medium-speed growth. As long as the market is put alive, there will be a landing point for technological innovation, and some self-owned brand companies will catch up in the future. Self-owned brands are first interconnected, forming advantages, and enjoying the dividend of collaborative innovation.
Seeing this, the focus of the transformation of the automobile industry under "Industry 4.0" has been relatively clear, that is, cars.
Motorized / intelligent / interconnected
Industry 4.0 Industrial Revolution is brewing
There are three main characteristics that can give us inspiration:
The way cars are produced has changed. For example, Tesla, integrated resource system integration, combines virtual and physical forms. Tesla uses the Internet, integration, lightweight and many other technologies, but does not have four major processes, and also completed the car. It is a brand-new model for the electric vehicle industry and has a subversive impact on the way traditional cars are produced.
People's social lifestyle changes. For example, in the automotive sales segment, automotive e-commerce has largely shared the sales of 4S stores. In 2014, GAC Toyota cooperated with e-commerce, and its network sales volume was close to 50% of total sales. Another example is in the maintenance of the car, now a lot of home maintenance companies, online appointments, no need to go to the 4S shop or repair shop, directly in their garage to complete the maintenance.
The automotive industry began to merge with other industries. The automotive industry and energy technology, materials technology, manufacturing technology, and electronic technology are highly integrated and supported by each other. It is understood that the current electronic module in a high-end car accounts for more than 50% of the cost of the entire vehicle. Fu Yuwu believes that "the changes in production methods, lifestyles, and industrial forms all indicate that the automobile industry will enter a new era of revolutionization."
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