In recent years, the biggest hot spot in manufacturing development is undoubtedly industrial robots. Due to the loss of the demographic dividend, coupled with the urgent transformation of the manufacturing industry and the market factors such as high quality demand for products, the pace of development of industrial robots continues to accelerate, and various types of robot products have sprung up.
Forging equipment is a mechanical device used for forming and separating in forging processing, which is mainly formed by applying pressure to metal, mostly heavy equipment. In the forging process, the former forging equipment is forged by a workpiece that is manually clamped at a high temperature and burned red, and the efficiency is low and the production environment is bad, and the safety protection device is difficult to ensure equipment and personal safety. Recently, the forging and feeding robot developed by Sifang Electric's complete industrial control products has been successfully applied in a large forging equipment factory, which has solved the problem of poor production environment and low production efficiency.
1, system introductionThe system adopts EM1 series HMI as the human-computer interaction interface. The feed axis, translation axis and rotary axis are accurately positioned by CA100 servo system. The EP1 series PLC is integrated to control the timing. The servo axes are controlled according to the process flow for workpiece clamping and feeding. Rotate, pan, etc.
2, system block diagram
HMI main interface:
It integrates all the functions and statuses in the working process, and can perform operations such as start-stop, zero return, and emergency stop of the forging system, and display information such as the current working status and alarm status of the equipment.
Manual operation:
The start and stop and speed of each axis can be set separately for easy debugging.
Workpiece library function:
The corresponding parameters can be set according to different processes of different workpieces produced, and the parameters of this group can be saved to be directly called when the same workpiece is produced next time.
High degree of integration
The system adopts the independent research and development products of Sifang, with high compatibility and strong anti-interference ability;
Easy to operate
Using EM1 series touch screen as human-computer interaction interface, it is simple, friendly and convenient;
High reliability
Using EP1 series PLC as the main controller, it can expand a variety of functional modules;
high productivity
The feed axis, translation axis and rotary axis use the CA100&CM100 servo system. High-speed response and precise positioning ensure that the robot is efficient and precise.
Live picture:
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